Everyone uses cardboard boxes, paper cups, magnets, labels, belts, stamps and anything else that has a consistent shape. More than likely these are produced using rotary die cutting equipment. These machines produce high volumes in short periods of time with little waste.
A rotary die cutting machine uses cylindrical dies on a rotary press. Material is passed through the dies and creates precise cuts or perforations in a desired shape then disposes of waste in a specific catcher. The advantages of this type of equipment are the accuracy of the cuts and the speed with which it can be produced. Rotary die cutting equipment produces high volumes of product, quickly, with little waste. The only real disadvantage of these machines is that the size of the product is limited. Products can’t me much wider than a few feet because of the length of the cylinders is limited. Here are the top 5 rotary die cutting equipment companies:
1. Baril Corporation – This Company began in 1972 as a tool making specialist. As they grew, they added die cutting. The company is privately owned and operated and believes in satisfying customer needs through personal attention. When dealing with a customer and a project, they have one expert with the customer through the entire process. This keeps communication flowing consistently and thoroughly so the customer is always fully aware of what is going on. They specialize in custom die cutting including rotary die cutting. Their elite rotary die cutting equipment is the Flagship Delta Crusader. It can cut intricate parts with multiple layers. They have automated multi-station die-cutting presses that use expert engineers and design specialists to create products to customer specifications.
2. Bernal LLC –This Company has used breakthrough technology to produce rotary die cutting equipment that has significantly longer life than traditional rotary die cutting machines. It uses shearing blades instead of crushing blades to create sharper cuts with less burring or ragged cuts. It uses RP™ (Rotary Pressure) technology that results in very low maintenance. It also allows cutting without metal to metal contact which extends the life of the die. They cut paperboard, Masonite, high-density plastics, corrugated cardboard, coated boards and recycled boards. The goal of this equipment company is durability, uptime, and productivity.
3. Advanced Technology Supply – This Company specializes in military contracts and produces various pressure sensitive tapes, coated fabrics, plastic films, duct and masking tape to mention just a few. Their equipment has a unique advantage in that they can cut down through the material but not completely through the liner. This is great for keeping smaller items in an orderly fashion. They feature producing products according to military specs as well as small to medium production runs of various mediums. The other industries they concentrate on are aerospace, automotive, and chemical. They produce adhesives, foil, tape, rubber, and vinyl products. Another technique they specialize in is “kiss cutting” which creates cuts without metal to metal contact which increases the longevity of the equipment.
4. Marian Inc. – This Company began in 1954 in Indianapolis, Indiana. They are global manufacturers of rotary die cutting equipment. They provide exceptional service and quality products. They have 10 locations all over the world and employ over 3000 people. What makes this company unique is that they manufacture the entire piece of die cutting equipment in-house in two highly specialized machine shops. This creates some advantages over other companies. The prices are extremely competitive because they have eliminated the middle man. They also can create unique equipment specific to the requests of the customer. This is possible because the engineers actually develop the plans and create the equipment. Their unique tooling designs reduce scrap and allows the engineers to achieve specific customer created design goals. They specialize in the electronics market as well as the medical and automotive markets. In addition to the actual rotary die equipment, they use various materials to create whatever the customer requests. Some of the materials include tapes and adhesives, foams, acoustic mesh, filters, plastics, films and rubber.
5. Dimax Corporation – This Company prides themselves on customer service. Their motto is “Help Customers Be Successful”. They employ competent people, ready to serve, and easy to work with. They use a variety of materials such as rubber, foam, adhesives, insulation, fiber, plastic and felt. They have a wide assortment of presses and a large inventory of materials. These materials are of the highest quality because they search the world for the best. If the base materials are inferior, there is no way the final product can be of a high quality. The product is created with expert precision with high speed, fully automated, high volume presses.
Rotary die cutting equipment is used for so many things that we use in our daily lives. It is responsible for creating numerous products quickly with high precision. The Baril Corporation leads the industry in the creation of these high quality pieces of equipment that are so necessary in many manufacturing industries. This company specializes in customer service. They work with your from the beginning by getting detailed information on what the project entails. Not only do they want to know about the project details, they also want to know what it is for. Their expert engineers will give you advice on possible modifications that will improve your design. You will have one expert with you throughout the process which increases communication and increases customer satisfaction.
The Baril Corporation also employs a full-time quality control manager and they have a comprehensive inspection system with certified auditors on staff. Their website is very comprehensive and thorough. You can fill out a form and request a quote online but it is advisable to speak directly to one of our experts for the best quote. The motto of their company is “Thinking bigger than the part” which guides the way they run their very successful company.